Spare Parts Repairs Training Setup Metrology Rapid

MASTERHEAD™, MASTERCENTER™, MASTERMILL™,

HIGH VELOCITY GANTRY and MultiTec MACHINES

 

OPERATOR — 6 Participants

Topics:

  • Safety (machine/operator)
  • System Overview
  • Major Machine Components
  • Basic Operating Procedures
  • Cutting Tool Information
  • Custom Features
  • CNC
  • PMC
  • MMC
  • Custom Controllers
  • Console & Pendants
  • Alarms/Fault Recovery

Materials:
Operator Manual


MECHANICAL MAINTENANCE - 6 PARTICIPANTS

Topics:

  • Safety
  • System Overview
  • Troubleshooting
  • Preventative Maintenance
  • Lubrication
  • Axis Assemblies (X-Y-Z-W-C)
  • PMC
  • MMC
  • Ingersoll Machine Controller (IMC)
  • Alarms and Faults
  • Spindle Unites Offsets/Sweeps

Materials:
Maintenance Manual
11X17 Machine Drawings


ELECTRICAL MAINTENANCE - 6 PARTICIPANTS

Topics:

  • Safety
  • System Overview
  • Electrical Schematics
  • Machine Logic
  • Troubleshooting
  • Spindle Start and Stop
  • E-Stop and Interlocks

Materials:
Maintenance Manual
Electrical Schematics & Interconnects
Machine Logic


PROCESS/TRANSFER EQUIPMENT

OPERATOR TRAINING — 6 Participants

Course Objectives:

  • Understand machine process for each operation
  • Operate the Ingersoll equipment in automatic mode from the operator console
  • Operate the Ingersoll equipment in manual mode from the operator console
  • Operate each station manually from the station controls
  • Perform tool changes (various stations and styles of tooling)
  • Identify safety features of the Ingersoll equipment

Materials:
Instructor’s Guide for each class
Student Guide for each class
Operator Manual

 

MAINTENANCE TRAINING — 6 Participants

Course Objectives (Mechanical Maintenance):

    • Know all safety features of the equipment and how they work
    • Identify all major components of the equipment
    • Learn Ingersoll’s numbering system for drawings
    • Troubleshooting procedures
    • Discuss slide assembly procedures
    • Discuss feedbox assembly procedures
    • Review IKO ways and bearings (mounting and handling instructions)
    • Discuss fixtures, spindles and bearings
    • Learn about machine lubrication and fluid systems
    • Discuss preventive maintenance and it’s importance

Course Objectives (Electrical Maintenance):

    • Know all safety features of the equipment and how they work
    • Identify all major components of the equipment
    • Review electrical schematics and system block diagrams
    • Discuss electrical machine components
    • Learn machine operating procedures and menu screen tree
    • Learn fault recovery procedures
    • Discuss homing routines
    • Learn safe power up/power down procedures
    • Discuss preventive maintenance and it’s importance

Materials:
Student Guides
Instructor Guides
Electrical Maintenance Manual
Mechanical Maintenance Manual
11x17 Drawings

For additional information please contact:

Service - Tel. 815-987-6017/6141 Email mac@ingersoll.com